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Factors affecting the quality of castings

Factors affecting the quality of castings

1.Die casting design
  Designers should first fully understand the user's requirements and working conditions , in the design , paying particular attention to meet the requirements as far as possible under the premise of casting a simple structure . Appropriate thickness of the uniform and leave the necessary gradient mode , otherwise it will lead to casting pits appear , porosity, shrinkage due to cast pull marks , cracks, deformation and other defects , will cause a lot of substandard steel casting products.
 
2.Mold structure , machining accuracy and the mold material selection
  Die casting mold casting is made of , and steel casting product quality are closely related. Mold structure is irrational, regardless of the measures taken from the process . It is difficult to make qualified products .
 
3.Shrinkage of the casting material
  Shrinkage of the casting material is generally an average or a certain percentage range is given as a percentage . Usually selected material has an average shrinkage rate , if necessary, can be die for testing . Obtained in the test mold after the required data . And then proceed to the design and manufacture of molds for mass production .
 
4.Die casting process design and implementation
  Casting process and die design and implementation , the quality of casting equipment , operator skill levels. Achieve basic control process is to die casting equipment, casting materials and combination of elements such as mold and make use of the process. The main parameters of the process and not strictly enforced, would die casting shrinkage occurs , deformation, due to cast , dimensions substandard .